Infrastructure

Design Facility

SMW boasts of one of the best design facilities and has a dedicated Machine Design Department, employing the use of 3-D CAD/CAM software, Unigraphics NX-2. All the components that go to make a complete machine are designed. Special emphasis is laid on the selection of the correct material depending upon the use, wear and dampening requirements.

Apart from machine design department we also have a Jewellery Design Department, which is making constant innovation of new designs using design software ArtCam from Dell Cam. SMW offers free jewellery design support to its valued customers, which is a part of our strong customer support commitment.

Manufacturing Facility

SMW has one of the most advanced machining facility. All the components are machined in-house as per drawing under strict quality supervision and traceability. The mother machinery includes

  • MAZAK INTTEGREX I /200 S
  • MAZAK HORIZONTAL CENTER NEXUS 6800- II
  • LINEAR MOTOR DRIVEN 5 AXIS MACHINING CENTER
  • HIGH SPEED BORING & FACING MACHINE – COLLET (FRANCE)
  • PRECISION SURFACE GRINDERS – ELB (SWITZERLAND)
  • PRECISION UNIVERSAL GRINDER (INDIA))
  • VERTICAL MILLING MACHINE – WMW (GERMANY)
  • PRECISION TOOL & CUTTER GRINDERS – HMT (INDIA)
  • PRICISION LATHES KIRLOSKAR ( INDIA)
  • CNC TURINING CENTERS

Tool Room

Today the essence is on faster development of products and components to stay ahead in the ever-competitive business environment. Our tool room facility has state of the art machinery including a 5-Axis Vertical Machining Center with Linear Motors and incorporating the latest 840D controller from Siemens. The machine is a capable of High Speed Machining to very high accuracies including machining of negative angles in a single setting. i.e. the machine has the capability to machine impellers up to 360mm diameter and 60 Kgs., weight

Specification of 5 – Axis Vertical Machining Center
Table Spindle
Table Size 900 x 800mm Feed Motors Linear
Maximum Load on Table 2000 Kgs. Spindle Motor Power 15Kw/20.5Kw
Capacity Feed
X Axis Travel 750mm Rapid Traverse ( X, Y & Z ) 100 Meters/Min
Y Axis Travel 700mm Cutting Feed 10 Meters/Min
Z Axis Travel 500mm Automatic Tool Changer
B Axis (Rotary) -10 - 280 Deg. Number of Tools 20
C Axis (Rotary) 0 – 360 Deg. Max Tool Dia. 80mm
Tool Selection Random
Tool Length Max 250mm

Control System

  • Sinumeric 840 D (Siemens)
  • Simultaneous 5 Axis control
  • Multiple receptive cycles
  • Rigid Tapping
  • Look Ahead
  • Helical Interpolation
  • Direct Drawing Dimension Programming
  • Auto Referencing
  • Tangential and Analogue speed control
  • Inch / metric switch able
  • Backlash compensation
  • Dynamic block buffer
  • In process synchronization
  • Programmable rounding clearance
  • NURBS
  • Graphic simulation
  • Polar coordinates